Die Cutting

Our die cutting capabilities allow us to make an infinite variety of shapes and styles. We have two die cutters that can cut a wide range of chipboard, folding carton, corrugated board and other materials. We can also assist with structural designs. 

We use AlphaCorr Rules software for structural designs and have a Gerber sample table that can cut sheets up to 75” wide and 120” long. We will fine tune designs until they meet your requirements. Once a design is determined, we can order cuttings dies for the appropriate die cutter. Our Bobst is very productive and has excellent print to cut registration and stripping capabilities. The machine was completely reconditioned in 1st quarter 2019 with added features to enhance its versatility and productivity. The Pioneer is a quick set up machine that can cut a variety of paperboard products from E-flute to triple wall corrugated as well as other materials such as foam core and corrugated plastic.

DIE CUTTING CAPABILITIES

Min. sheet size
Max. sheet size
Max. speed
Max. Tonnage
Caliper range
Stripper

BOBST SP 1260E

13-7/8” x 19-3/4”
36-1/4” x 49-1/2”
5,000 SPH
550 US Tons
20-60 point to E-flute
Double action

PIONEER PFD80

None
80” x 115”
800 SPH

1”
Manual

Tom Zbell

Mark has utilized GENEDGE consulting resources many times over the years at his previous company RCB and at Cauthorne Paper. Process improvements implemented at RCB included; set up reduction, ISO 9001 certification, 5S (workplace organization), and work center instructions. Additionally an energy audit was conducted. The improvement process is now starting at Cauthorne Paper, with 5S currently being implemented. These successes show that Mark is serious about providing a top quality product to his customers through continuous improvement.

Tom Zbell
GENEDGE Alliance